SYN type pressure swing adsorption nitrogen plant

 

PSA (Pressure Swing Adsorption) PSA gas separation technology in the field of gas separation has a history of decades of application in China and even all over the world in various fields has been widely used.

 

The working principle of

Pressure swing adsorption nitrogen equipment is the carbon molecular sieve as adsorbent, using the principle of pressure swing adsorption to obtain nitrogen equipment. Under A certain pressure, the use of oxygen in the air, nitrogen in carbon molecular sieve adsorption on the surface of the differences, namely carbon molecular sieve on the diffusion of oxygen adsorption than nitrogen, through programmable control of pneumatic valve opening and closing, alternate cycle, achieve A, B two tower pressure adsorption and vacuum stripping process, complete separation of oxygen and nitrogen, get high purity nitrogen.

        

Technical indicators

Nitrogen flow rate 1~3000Nm /h

Nitrogen pressure 0.05~ 1.0mpa

Nitrogen purity 97-99.9995%

Dew point - 45 ℃ ~ 60 ℃

 

Product features

1.The whole machine runs reliably

The organic combination of advanced nitrogen production process design, patented gas distribution structure, patented composite bed structure adsorption tower, unique carbon molecular sieve filling process, special carbon molecular sieve protection measures and automatic cylinder compression compensation device makes the normal service life of nitrogen production machine reach more than 10 years.

 

2. Continuous production is stable

The imported PLC control system and the imported pneumatic valve with a switching life of 3 million times are adopted to ensure the continuous and reliable operation of the device with high efficiency and durability.

3.Advanced control system

◆ Siemens PLC control system, stable and reliable, high degree of automation;

◆Mixer optional touch screen control system, using the human interface design, have shown more function, can online shows that nitrogen gas purity, flow, pressure, fault signal parameters, and can change operation parameters online, with remote monitoring, remote transmission signal, and remote key functions, high degree of automation, simple operation, can realize automatic unattended operation, and can be spreading and user DCS system;

◆ optional computer industrial computer control system, easy to operate, intuitive display, can achieve remote monitoring;

◆ unique online analog control display screen, online display system process and valve switching status, intuitive and convenient, strong monitoring.

4.Nitrogen is stable in quality

Ammonia gas flow and pressure adjustable adsorption process, equipped with automatic interlock vent device, to ensure nitrogen yield purity, pressure long-term stability.

5.Low operating cost

Compared with other methods (including cryogenic nitrogen, membrane nitrogen, liquid nitrogen, and cylinder nitrogen), PSA nitrogen production is less costly in small and medium-sized devices.

6Perfect after-sales service

Perfect after-sales service system, quick response mechanism and marketing service network distribution, to ensure that every customer long-term use at ease.

 

The purity of nitrogen in syn-97 nitrogen generator is 97%
specifications		Nitrogen production		Effective air consumption		Import size		Export size		Nitrogen buffer tank		Main engine length * width
		（Nm³/h）		（Nm³/min）		DN		DN				mm*mm
SYN10-97		10		0.4		15		15		CG-0.3		1430*800
SYN20-97		20		0.8		25		15		CG-0.3		1650*850
SYN30-97		30		0.2		25		15		CG-0.3		1750*900
SYN40-97		40		0.6		25		25		CG-0.5		1900*1050
SYN50-97		50		2		32		25		CG-0.5		2150*1100
SYN60-97		60		2.4		32		25		CG-0.5		2200*1160
SYN80-97		80		3.2		40		25		CG-1		2350*1300
SYN100-97		100		4		40		25		CG-1		2600*1350
SYN150-97		150		6		50		32		CG-1.5		3200*1850
SYN200-97		200		8		50		32		CG-1.5		3360*2100
SYN300-97		300		12		65		40		CG-2		3600*2250
SYN400-97		400		16		65		40		CG-2.5		3750*2350
SYN500-97		500		20		80		50		CG-3		4100*2380
SYN600-97		600		24		80		50		CG-5		4250*2450
SYN800-97		800		32		100		65		CG-6		4650*2550
SYN1000-97		1000		40		100		65		CG-8		4950*2750
SYN1500-97		1500		60		125		80		CG-12		4900*4500
SYN2000-97		2000		80		150		100		CG-15		5300*5200
SYN3000-97		3000		120		200		100		CG-25		7000*6000
Note: the data listed in this table are designed based on 0.8mpa (surface pressure) raw air, 20℃ ambient temperature, 0 m elevation and 80% relative humidity.
The purity of nitrogen in syn-99 nitrogen generator is 99%
specifications		Nitrogen production		Effective air consumption		Import size		Export size		Nitrogen buffer tank		Main engine length * width
		（Nm³/h）		（Nm³/min）		DN		DN				mm*mm
SYN10-99		10		0.5		15		15		CG-0.3		1430*800
SYN20-99		20		1		25		15		CG-0.5		1650*850
SYN30-99		30		1.5		25		15		CG-0.5		1750*900
SYN40-99		40		2		25		25		CG-0.5		1900*1050
SYN50-99		50		2.5		32		25		CG-0.5		2150*1100
SYN60-99		60		3		32		25		CG-0.6		2200*1160
SYN80-99		80		4		40		25		CG-1		2350*1300
SYN100-99		100		5		40		25		CG-1		2600*1350
SYN150-99		150		7.5		50		32		CG-1.5		3200*1850
SYN200-99		200		10		50		32		CG-2		3360*2100
SYN300-99		300		15		65		40		CG-3		3600*2250
SYN400-99		400		20		65		40		CG-3		3750*2350
SYN500-99		500		25		80		50		CG-5		4100*2380
SYN600-99		600		30		80		50		CG-6		4250*2450
SYN800-99		800		40		100		65		CG-6		4650*2550
SYN1000-99		1000		50		100		65		CG-10		4950*2750
SYN1500-99		1500		75		125		80		CG-12		4900*4500
SYN2000-99		2000		100		150		100		CG-15		5300*5200
SYN3000-99		3000		150		200		100		CG-25		8000*7000
Note: the data listed in this table are designed based on 0.8mpn (gauge pressure) raw air, 20℃ ambient temperature, 0 m elevation and 80% relative humidity.
The purity of nitrogen in syn-295 nitrogen generator is 99.5%
specifications		Nitrogen production		Effective air consumption		Import size		Export size		Nitrogen buffer tank		Main engine length * width
		（Nm³/h）		（Nm³/min）		DN		DN				mm*mm
SYN10-295		10		0.55		15		15		CG-0.3		1450*830
SYN20-295		20		1.1		25		15		CG-0.5		1680*860
SYN30-295		30		1.65		25		15		CG-0.5		1800*920
SYN40-295		40		2.2		25		25		CG-0.5		1950*1100
SYN50-295		50		2.75		32		25		CG-0.5		2200*1200
SYN60-295		60		3.3		32		25		CG-1		2300*1220
SYN80-295		80		4.4		40		25		CG-1		2380*1300
SYN100-295		100		5.5		40		25		CG-1.5		2700*1450
SYN150-295		150		8.3		50		32		CG-1.5		3350*1550
SYN200-295		200		11		50		32		CG-2		3450*2150
SYN300-295		300		16.5		65		40		CG-3		3700*2350
SYN400-295		400		22		65		40		CG-4		3850*2450
SYN500-295		500		27		80		50		CG-5		4180*2550
SYN600-295		600		33		80		50		CG-6		4350*2650
SYN800-295		800		44		100		65		CG-8		4650*2550
SYN1000-295		1000		55		100		65		CG-10		5150*2800
SYN1500-295		1500		83		125		80		CG-15		5000*4600
SYN2000-295		2000		110		150		100		CG-20		5500*4600
SYN3000-295		3000		165		200		100		CG-30		9500*7800
Note: the data listed in this table are designed based on 0.8mpn (gauge pressure) raw air, 20℃ ambient temperature, 0 m elevation and 80% relative humidity.
The purity of nitrogen in syn-39 nitrogen making machine is 99.9%
specifications		Nitrogen production		Effective air consumption		Import size		Export size		Nitrogen buffer tank		Main engine length * width
		（Nm³/h）		（Nm³/min）		DN		DN				mm*mm
SYN10-39		10		0.7		15		15		CG-0.3		1650*1050
SYN20-39		20		1.4		25		15		CG-0.5		1850*1100
SYN30-39		30		2.1		25		15		CG-0.5		1950*1200
SYN40-39		40		2.7		25		25		CG-0.6		2100*1250
SYN50-39		50		3.5		32		25		CG-1		2250*1350
SYN60-39		60		4.2		32		25		CG-1		2300*1380
SYN80-39		80		5.6		40		25		CG-1		2550*1500
SYN100-39		100		6.8		40		32		CG-1.5		2750*1650
SYN150-39		150		10.3		50		32		CG-2		3100*1850
SYN200-39		200		13.6		50		32		CG-3		3560*2100
SYN300-39		300		20.5		65		40		CG-4		3950*2250
SYN400-39		400		27.2		65		50		CG-5		4100*2500
SYN500-39		500		34		80		50		CG-8		4300*2750
SYN600-39		600		40.8		80		65		CG-10		4550*2950
SYN800-39		800		54.5		100		65		CG-12		5250*3050
SYN1000-39		1000		68		100		65		CG-15		4550*5350
SYN1500-39		1500		105		125		80		CG-20		5600*5300
SYN2000-39		2000		136		150		100		CG-25		6500*6200
Note: the data listed in this table are based on 0.85mpn (gauge pressure) raw air, 20℃ ambient temperature, 0 m elevation and 80% relative humidity.
The purity of nitrogen in syn-49 nitrogen generator is 99.99%
specifications		Nitrogen production		Effective air consumption		Import size		Export size		Nitrogen buffer tank		Main engine length * width
		（Nm³/h）		（Nm³/min）		DN		DN				mm*mm
SYN5-49		5		0.5		15		15		CG-0.5		1550*1050
SYN10-49		10		1		15		15		CG-0.5		1850*1100
SYN20-49		20		2		25		15		CG-0.5		2100*1250
SYN30-49		30		3		32		15		CG-1		2350*1450
SYN40-49		40		4		40		20		CG-1		2400*1550
SYN50-49		50		5		40		20		CG-1.5		2550*1600
SYN60-49		60		6		50		20		CG-1.5		2600*1750
SYN80-49		80		8		50		25		CG-2		2850*1900
SYN100-49		100		10		50		25		CG-3		2350*2050
SYN150-49		150		15		65		25		CG-4		2800*2250
SYN200-49		200		20		80		30		CG-5		3560*2300
SYN300-49		300		30		80		40		CG-6		3850*2550
SYN400-49		400		40		100		50		CG-8		4550*2450
SYN500-49		500		50		125		50		CG-12		4880*4580
SYN600-49		600		60		125		65		CG-15		5250*5050
SYN800-49		800		80		150		65		CG-20		6500*5500
SYN1000-49		1000		100		200		80		CG-25		8000*6500
Note: the data listed in this table are designed based on 0.9mpn (gauge pressure) raw air, 20℃ ambient temperature, 0 m elevation and 80% relative humidity.
The purity of nitrogen in syn-59 nitrogen making machine is 99.999%
specifications		Nitrogen production		Effective air consumption		Import size		Export size		Nitrogen buffer tank		Main engine length * width
		（Nm³/h）		（Nm³/min）		DN		DN				mm*mm
SYN5-59		5		0.8		15		15		CG-0.3		1430*800
SYN10-59		10		1.6		25		15		CG-0.5		1650*850
SYN20-59		20		3.2		25		15		CG-1		1750*900
SYN30-59		30		4.8		25		25		CG-1		1900*1050
SYN40-59		40		6.4		32		25		CG-1.5		2150*1100
SYN50-59		50		8		32		25		CG-2		2200*1160
SYN60-59		60		9.6		40		25		CG-2		2350*1300
SYN80-59		80		12.8		40		32		CG-3		2600*1350
SYN100-59		100		16		50		32		CG-3		3200*1850
SYN200-59		200		32		50		32		CG-6		3360*2100
SYN300-59		300		48		65		40		CG-8		3600*2300